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Home » Products » Precured Tread Rubber Molding Press » Retreading Hydraulic Press

Retreading Hydraulic Press

Retreading Hydraulic Press
Retreading Hydraulic Press
Product Code : 12
Product Description

Retreading Hydraulic Press

Aiming at optimum satisfaction our valued patrons, we are manufacturing and exporting Retreading Hydraulic Press. This press is highly reliable in nature as we make sure to use qualitative components, procured from reliable vendors. Offered press is known for its easy usage, low maintenance, low noise and operational accuracy. Moreover, the energy consume by this press is very low and thus it reduces the cost of production. Furthermore, Offered Retreading Hydraulic Press can be availed from us, at competitive prices.

Application

Retreading is most reliable, safe and cost-effective way to breathe new life into worn tyres. The "worn-out" tread of the tyres is buffed away and replaced with brand new rubber tread which is applied to the bare "casing". This process is widely used in large-scale operations such as trucking, bussing and commercial aviation. Santec's Precured Tread Rubber Molding Press are the most environmental friendly way of recycling used tires. Some of the requirements for rereading of tyres are:

The tyre was used correctly in its "first life", driven with the right air pressure and treated with core.

The tyre frame, the carcass, is not seriously damaged.
Moreover, wheather a retreadable carcass can be reused depends on the type of tyre.

The following retreading limits apply:
  • Car Type : 1 Time
  • Light Truck Tyre : Generally 1 time
  • Truck Tyres : 1 to 3 times
  • Aircraft Tyres : Upto 12 times
Construction:
  • "C" Type Press Frame (Single side pressing)
  • "I" Type (Both Side Pressing)
Applications :
Santec's tyre retreading hydraulic press or precured tread rubber molding presses are mainly used to produce tyre trips in variety of designs for :
  • Car
  • Light Truck
  • Truck
  • Air Craft

Salient Features

  • The low noise hydraulic power pock unit is designed as per international standards & assembled with best quality of valves & other imported components. The press is specially designed as per ISI guidelines, hence stand off] seals in heavy duty cylinders.
  • The precisely honed carbon steel seamless tubes are assembled with hard chrome plated piston rod, EN-9 international quality sealing elements, imported from Germany, U.K. & Japan. Manifold block mounted valves minimize piping, hence no leakage with easy replacement &maintenance.
  • With the help of OMRON make user friendly PLC no. of breathings (even in milli-seconds), curing time, temp. variation role, desired pressure etc. The display screen (MMI) provides accurate reading for every measurement.
  • During the process, if the electric motor stops and pressure falls below certain value, it automatically vans to maintain the pressure producing less strain on the hydraulic system. The innovative engineering save electricity produces less noise, pollution and significantly improves product quality.
  • Soft opening of moulds me provided just after the curing period for better retention of the shape of the moulded pads. A heavy gauge, ultrasonically tested plates are used to make the frame more rigid &sturdy enough to withstand the load during fast & frequent operations.
  • Precise machining of the structural members are done after normalizing to get the parallelism between platen bed and right angularity, between bed and the moving platen.

Models

STP-360

STP-650

STP-800

STP-1000

STP-1200

STP-2000

Clamping Force (T)

360

650

800

1000

1200

2000

Table Size mm

305x 3650

305x 8000

400x 8000

350x 5500

625x4500 400x 1 1000


Daylight (mm)

125each

125each

125each

125each

150each

150each

No. of Daylight Layers

4Nos

5Nos

5Nos

4Nos.

6Nos

Nos

stoke of Cylinders

500mm

600mm

550mm

500mm

900mm

700mm

No of Cylinders

6 Nos

12 Nos

8 Nos

10 Nos

8 Nos

20 Nos

Piston dia of each cylinders

Ø200mm

Ø200mm

Ø250mm

Ø250mm

Ø300mm

Ø250mm

Electric Motor (H.P)

10 H.P

20 H.P

25 H.P

25 H.P

30 H.P

40 H.P

Working pressure (Bar)

20 Bar

20 Bar

20 Bar

20 Bar

20 Bar

20 Bar

Working (Approx)

35 Tons

70-80Tons

80-85Tons

50Tons

50-60Tons

130Tons

Specific pressure

40/ 45kg/cm2

40/ 45kg/cm2

40/ 45kg/cm2

40/ 45kg/cm2

40/ 45kg/cm2

40/ 45kg/cm2

Heating Method

Steam/ Thermic Oil

Steam/ Thermic Oil

Steam/ Thermic Oil

Steam/ Thermic Oil

Steam/ Thermic Oil

Steam/ Thermic Oil

 


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