Application
Santec's Laboratory Type Compression Molding Presses are widely used in following applications :
- Engineering or Technical colleges to give training to the students . i.e. I.I.T. , NIT , Engineering Colleges etc.
- Research & Development Laboratories i.e. Sri Ram Institute of Industrial Research , SPIC Science Foundation, Vikram Sarabhai Space Centre, Indira Gandhi Centre of Atomic Research
- Big Rubber Industries for R &D applications i.e. MRF, JK Tyres etc.
- Composites Molding applications, Plastic Processors etc.
- Laminates and Plastic cards manufacturing
Salient Features
- A specially designed heating system ensures a high uniformity of temperature of the plates. For this reason, the press is ideal for moulding rubber & plastic sheets or samples for laboratory tests.
- Digital PID controllers - FUJI (Japan) / WEST Make provided for accurate temp. measurements.
- Lab type compression molding presses can also be successfully used for moulding small series of rubber or plastic parts for mass production too. The structure is very rigid & can work in 3 shifts.
- Covered from all three side except front side for loading & unloading of mould inside the press. Safety photo guard are placed on the front side for operator's safety.
- 4-pillar type construction hence better alignment.
- PLC with colored touch type display unit for user friendly operation.
- Automatic press control device for programming an automatic production cycle by inserting upto 5 degassing cycles & curing time for moulding. At the end of the programmed time, the press automatically opens and a beeper signals the end of the cycle.
- Precision alignment and parallelism of the platens
- Flexible controls for sophisticated compression profiling
- Front side Table with Ball Transfer units
- Light / Lamp for the operator
Standard Accessories
- Electric Motor & Pump
- Photo Safety Guard (Sick Germany)
- Front Light for Operator's Convenience
- PLC with coloured touch type Display screen
- Pressure Setting through PLC with the help of Pressure Transmitter
- Emergency Push Button
- Two Hand Push Button Operation
- Tower Light
- PID type Temperature Controllers – Fuji / West make
- Mould Bank records in PLC
- LVDT (Potentiometer) controlled ram Movement
Optional
- Mold/ Platen Shuttles / sliding out arrangement
- Front side Tilting arrangement of the Top platen of the Press
- Thyristor to control the Multi temperatures during the curing time .
- Molded Part knockout arrangement
- Variable Displacement Pump.
- Data-Logger
- Mold plate ejectors
- Heating platens fitted with water recirculation circuit for the moulding of thermoplastic materials .
- Added safety enclosures
- Exhausts, enclosures for gas emissions
- Platen temperatures to 400 degree Celsius
- Mold thermocouple connections and temperature monitoring
- Multiple daylight designs
- Consolidated controls for multiple press systems
- Vacuum pump and reservoir
- Steam or oil platens
- Transfer molding cylinders and controls
- Core Pullers for middle part of the mold
Description | LCMP-10 | LCMP-20 | LCMP-30 | LCMP-50 |
Capacity (Tons) | 10 | 20 | 30 | 50 |
Platen Size (mm) | 200x200 | 300x300 | 300x300 | 400x400 |
Construction | 4-Pillars | 4-Pillars | 4-Pillars | 4-Pillars |
Ram Movement | Up Stroke | Up Stroke | Up Stroke | Up Stroke |
Daylight (mm) | 300 | 300 | 300 | 350 |
Stroke (mm) | 300 | 300 | 300 | 350 |
Temperature (Degree Celcius) | 400 | 400 | 400 | 400 |
Electrical Motor (H.P.) | 3 | 5 | 5 | 5 |
Pressure Adjustment | Pr. Trans Mitter | Pr. Trans Mitter | Pr. Trans Mitter | Pr. Trans Mitter |
Heating Method | Electric/Oil | Electric/Oil | Electric/Oil | Electric/Oil |
Power Supply (Volts) | 415/380 | 415/380 | 415/380 | 415/380 |