SMC Moulding Presses

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Product Code : 21

Product Description

We have marked a distinct position in the market by manufacturing and exporting huge array of SMC Moulding Presses. Made using premium quality materials at our ultra modern machining facility, these presses are used for molding SMC parts and components. Owing to attributes like fine finish, durable performance and superior strength, our SMC Moulding Presses are applauded in various international markets like Gulf Countries, Africa, Asia, U.S.A., Europe, U.K., Columbia, Chille and Mexico. We make available these presses to the clients at a pocket friendly price.

Features:

Rust proof design
Sturdy construction
Easy installation
Less maintenance

Applications :

Downstroking SMC/ DMC / FRP Compression Moulding are designed to provide greatest degree of precision. These machine provide acute control over the process with desired flexibility. Different applications of the machine include the following :

SMC / DMC / FRP Moulded Parts
Melamine Moulded Parts i.e. Electrical connectors
Bekallite Moulding
Composite material / others polymers mouldings
Brake linings / Clutch Facing / Rubber Parts Moulding
Switch gears Moulding

Salient Features :

Fabricated ultrasonically tested steel construction of frame :

Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frame is designed on latest softwares to resist any deflection & capable enough to withstand high pressure & vibration damping capabilities.

Accurate slide Guiding Arrangement:

Different kind of guiding arrangement are provided to suit the application of the press long guiding length & suitable guide with centralized lubrication system is provided in the presses. Please refer following pictures.

Bottom Cushioning Arrangement:

The function of the draw cushion is to hold the blank during deep drawing operations. The cushion thus prevents the formation of wrinkles & as a resuet of the ejection function, raises the parts to the transport level or ejection level during the return motion of the slide. The cushion is designed for about 30% of the main ram tonnage when in cushion mode.

Stroke Limiters & Damping device :

Mechanical stoppers are provided as a safety feature to limit the maximum stroke of the main ram after pressing, to protect the tool from damage

Most Reliable Hydraulic Drive System

SANTEC' hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. All the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide tapes ensure operation & long life of the press.

Technical Specifications :

Models	SCMD 30	SCMD 60	SCMD 100	SCMD 150	SCMD 200	SCMD 250	SCMD 300	SCMD 350	SCMD 400	SCMD 500	SCMD 600	SCMD 700	SCMD 800	SCMD 1000	SCMD 1200	SCMD 1500	SCMD 2000	SCMD 2500	SCMD 3000
Capacity (Tons)	30	60	100	150	200	250	300	350	400	500	600	700	800	1000	1200	1500	2000	2500	3000
Pull Back Force (Tons)	8	8	8	10	10	20	20	30	30	50	60	60	60	100	120	150	150	150	150
Stripper Capacity (Tons)	-	-	-	-	-	-	50	50	100	100	150	150	200	200	200	300	300	300	300
Platen Size (mm)	400x400	500x500	600x600	750x750	1000x900	1000x1000	1250x1250	1500x1250	1500x1250	1500x1250	1800x1600	2000x1600	2000x1600	2200x1600	2200x1800	2300x2000	2500x2000	2500x2000	2500x2000
T-Slots	T-16	T-16	T-16	T-16	T-16	T-20	T-20	T-20	T-20	T-20	T-22	T-24	T-24	T-24	T-24	T-24	T-24	T-24	T-24
Day Light (mm)	500	600	750	800	900	1000	1200	1250	1250	1500	1500	1600	1700	1800	1800	1800	1800	2000	2000
Stroke Length (mm)	400	550	600	650	700	900	900	900	1050	1050	1200	1200	1400	1400	1400	1400	1400	1400	1400
Shut Height (mm)		200	200	250	300	300	350	350	450	450	400	500	400	400	400	400	400	600	600
No. of Main Ram+Jacking Cyl	1+2 Nos.	1+2 Nos.	1+2 Nos.	1+2 Nos.	1+2 Nos.	1+2 Nos.	1+2 Nos.	2+2 Nos.	2+4 Nos	2+4 Nos	2+4 Nos	2+4 Nos	2+4 Nos	2+4 Nos	2+4 Nos	2+4 Nos.	3+4 Nos	3+4 Nos.	3+4 Nos.
Working Pressure (Bar)	200	200	210	210	210	210	210	210	250	250	250	250	250	250	250	250	250	250	250
Approach Speed (mm/sec)	70-80	100	120-150	130-150	150	150-200	150-200	150-200	150-200	150-200	200-300	200-300	200-300	200-300	200-300	200-300	200-300	200-300	200-300
Pressing Speed (mm/sec)	10-20	10-20	10-20	20-30	15-20	20-25	15-25	15-25	15-25	15-25	15-25	15-25	20-30	20-30	20-30	20-30	20-30	20-40	20-40
Slow opening speed (mm/sec)	10-20	10-20	10-20	20-30	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-25	15-25	15-30	15-30	15-30
Fast Return Speed (mm/sec)	10-20	10-20	10-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-20	15-25	15-25	250	250-300	250-300	250-300
Ejector Force (Tons)	30-50	80-90	120	130-160	150	160	160	200	200	160-210	160-210	160-210	300	260-320	250	45	45	60	60
Bore Diameter of Ejector (mm)	50	63	63	70	100	120	120	120	100	100	100	100	100	110	110	110	110	120	120
No. of Ejector	1	1	1	1	1	1	1	1	1	4 Nos. with Cam/Pins
Stroke length of Ejector (mm)	125	150	175	175	200	200	250	250	250	250	250	250	300	300	300	350	400	400	450
Electric Motor (H.P.)	5	7.5	10	15	20	25	25	30	40	50	60	75	75 to 100	100	125	125	125 to 150	150	200
Pump	Double Pump (High/Low Pressure)
Operation	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control	PLC Control
Mould Safety Interlock	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided
Photo Safety Guard (Sick Make)	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided	Provided
Weight of the Press Approx (Tons)	4-5	6	7	10-11	13-14	16-17	18-19	20	25	30-35	40-45	50	55	60	65	65-70	80	100	100-110

Platen sizes, Daylights, Stroke length can also be changed as per customer's technical specifications.

Optional Items:

Larger Platens on request are also possible for special applications
Top Ejection from top moving Platen from Centre point can also be provided on request
Bottom side transfer cylinder (upstroking) can also be provided in the Press in place of Ejector cylinder. The transfer cylinder having 40 % capacity of the main cylinder.
Parts stripping device from the mould can also be provided
Mould cooling arrangement immediately after curing can also be provided.
Core pullers may also be provided.

Other

Framed:- Welded / Bolted / Tie rod type depending on capacity
Guide:- 8 Pins guding arrangement / 4 points / 2 pillars
Safety Arrangement:- Provided; Slide locking arrangement is also provided in selected models.
T-Slots:- Our standard / customers design is also accepted.