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Home » Products » SMC Moulding Presses » SMC Moulding Presses

SMC Moulding Presses

SMC Moulding Presses
SMC Moulding Presses
Product Code : 21
Product Description

We have marked a distinct position in the market by manufacturing and exporting huge array of SMC Moulding Presses. Made using premium quality materials at our ultra modern machining facility, these presses are used for molding SMC parts and components. Owing to attributes like fine finish, durable performance and superior strength, our SMC Moulding Presses are applauded in various international markets like Gulf Countries, Africa, Asia, U.S.A., Europe, U.K., Columbia, Chille and Mexico. We make available these presses to the clients at a pocket friendly price.

Features:

  • Rust proof design
  • Sturdy construction
  • Easy installation
  • Less maintenance

Applications :

Downstroking SMC/ DMC / FRP Compression Moulding are designed to provide greatest degree of precision. These machine provide acute control over the process with desired flexibility. Different applications of the machine include the following :
  • SMC / DMC / FRP Moulded Parts
  • Melamine Moulded Parts i.e. Electrical connectors
  • Bekallite Moulding
  • Composite material / others polymers mouldings
  • Brake linings / Clutch Facing / Rubber Parts Moulding
  • Switch gears Moulding

Salient Features :

Fabricated ultrasonically tested steel construction of frame :

Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frame is designed on latest softwares to resist any deflection & capable enough to withstand high pressure & vibration damping capabilities.

Accurate slide Guiding Arrangement:

Different kind of guiding arrangement are provided to suit the application of the press long guiding length & suitable guide with centralized lubrication system is provided in the presses. Please refer following pictures.

Bottom Cushioning Arrangement:

The function of the draw cushion is to hold the blank during deep drawing operations. The cushion thus prevents the formation of wrinkles & as a resuet of the ejection function, raises the parts to the transport level or ejection level during the return motion of the slide. The cushion is designed for about 30% of the main ram tonnage when in cushion mode.

Stroke Limiters & Damping device :

Mechanical stoppers are provided as a safety feature to limit the maximum stroke of the main ram after pressing, to protect the tool from damage

Most Reliable Hydraulic Drive System

SANTEC' hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. All the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide tapes ensure operation & long life of the press.

Technical Specifications :

 

Models

SCMD 30

SCMD 60

SCMD 100

SCMD 150

SCMD 200

SCMD 250

SCMD 300

SCMD 350

SCMD 400

SCMD 500

SCMD 600

SCMD 700

SCMD 800

SCMD 1000

SCMD 1200

SCMD 1500

SCMD 2000

SCMD 2500

SCMD 3000

Capacity (Tons)

30

60

100

150

200

250

300

350

400

500

600

700

800

1000

1200

1500

2000

2500

3000

Pull Back Force (Tons)

8

8

8

10

10

20

20

30

30

50

60

60

60

100

120

150

150

150

150

Stripper Capacity (Tons)

-

-

-

-

-

-

50

50

100

100

150

150

200

200

200

300

300

300

300

Platen Size (mm)

400x400

500x500

600x600

750x750

1000x900

1000x1000

1250x1250

1500x1250

1500x1250

1500x1250

1800x1600

2000x1600

2000x1600

2200x1600

2200x1800

2300x2000

2500x2000

2500x2000

2500x2000

T-Slots

T-16

T-16

T-16

T-16

T-16

T-20

T-20

T-20

T-20

T-20

T-22

T-24

T-24

T-24

T-24

T-24

T-24

T-24

T-24

Day Light (mm)

500

600

750

800

900

1000

1200

1250

1250

1500

1500

1600

1700

1800

1800

1800

1800

2000

2000

Stroke Length (mm)

400

550

600

650

700

900

900

900

1050

1050

1200

1200

1400

1400

1400

1400

1400

1400

1400

Shut Height (mm)

 

200

200

250

300

300

350

350

450

450

400

500

400

400

400

400

400

600

600

No. of Main Ram+Jacking Cyl

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

2+2 Nos.

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos.

3+4 Nos

3+4 Nos.

3+4 Nos.

Working Pressure (Bar)

200

200

210

210

210

210

210

210

250

250

250

250

250

250

250

250

250

250

250

Approach Speed (mm/sec)

70-80

100

120-150

130-150

150

150-200

150-200

150-200

150-200

150-200

200-300

200-300

200-300

200-300

200-300

200-300

200-300

200-300

200-300

Pressing Speed (mm/sec)

10-20

10-20

10-20

20-30

15-20

20-25

15-25

15-25

15-25

15-25

15-25

15-25

20-30

20-30

20-30

20-30

20-30

20-40

20-40

Slow opening speed (mm/sec)

10-20

10-20

10-20

20-30

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-25

15-25

15-30

15-30

15-30

Fast Return Speed (mm/sec)

10-20

10-20

10-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-25

15-25

250

250-300

250-300

250-300

Ejector Force (Tons)

30-50

80-90

120

130-160

150

160

160

200

200

160-210

160-210

160-210

300

260-320

250

45

45

60

60

Bore Diameter of Ejector (mm)

50

63

63

70

100

120

120

120

100

100

100

100

100

110

110

110

110

120

120

No. of Ejector

1

1

1

1

1

1

1

1

1

4 Nos. with Cam/Pins

Stroke length of Ejector (mm)

125

150

175

175

200

200

250

250

250

250

250

250

300

300

300

350

400

400

450

Electric Motor (H.P.)

5

7.5

10

15

20

25

25

30

40

50

60

75

75 to 100

100

125

125

125 to 150

150

200

Pump

Double Pump (High/Low Pressure)

Operation

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

PLC Control

Mould Safety Interlock

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Photo Safety Guard (Sick Make)

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Weight of the Press Approx (Tons)

4-5

6

7

10-11

13-14

16-17

18-19

20

25

30-35

40-45

50

55

60

65

65-70

80

100

100-110

  

Platen sizes, Daylights, Stroke length can also be changed as per customer's technical specifications.

Optional Items:

  • Larger Platens on request are also possible for special applications
  • Top Ejection from top moving Platen from Centre point can also be provided on request
  • Bottom side transfer cylinder (upstroking) can also be provided in the Press in place of Ejector cylinder. The transfer cylinder having 40 % capacity of the main cylinder.
  • Parts stripping device from the mould can also be provided
  • Mould cooling arrangement immediately after curing can also be provided.
  • Core pullers may also be provided.

Other

  • Framed:- Welded / Bolted / Tie rod type depending on capacity
  • Guide:- 8 Pins guding arrangement / 4 points / 2 pillars
  • Safety Arrangement:- Provided; Slide locking arrangement is also provided in selected models.
  • T-Slots:- Our standard / customers design is also accepted.



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