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We have marked a distinct position in the market by manufacturing and exporting huge array of SMC Moulding Presses. Made using premium quality materials at our ultra modern machining facility, these presses are used for molding SMC parts and components. Owing to attributes like fine finish, durable performance and superior strength, our SMC Moulding Presses are applauded in various international markets like Gulf Countries, Africa, Asia, U.S.A., Europe, U.K., Columbia, Chille and Mexico. We make available these presses to the clients at a pocket friendly price.
Features:
Applications :
Salient Features :
Fabricated ultrasonically tested steel construction of frame :
Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frame is designed on latest softwares to resist any deflection & capable enough to withstand high pressure & vibration damping capabilities.
Accurate slide Guiding Arrangement:
Different kind of guiding arrangement are provided to suit the application of the press long guiding length & suitable guide with centralized lubrication system is provided in the presses. Please refer following pictures.
Bottom Cushioning Arrangement:
The function of the draw cushion is to hold the blank during deep drawing operations. The cushion thus prevents the formation of wrinkles & as a resuet of the ejection function, raises the parts to the transport level or ejection level during the return motion of the slide. The cushion is designed for about 30% of the main ram tonnage when in cushion mode.
Stroke Limiters & Damping device :
Mechanical stoppers are provided as a safety feature to limit the maximum stroke of the main ram after pressing, to protect the tool from damage
Most Reliable Hydraulic Drive System
SANTEC' hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. All the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide tapes ensure operation & long life of the press.
Technical Specifications :
Models | SCMD 30 | SCMD 60 | SCMD 100 | SCMD 150 | SCMD 200 | SCMD 250 | SCMD 300 | SCMD 350 | SCMD 400 | SCMD 500 | SCMD 600 | SCMD 700 | SCMD 800 | SCMD 1000 | SCMD 1200 | SCMD 1500 | SCMD 2000 | SCMD 2500 | SCMD 3000 |
Capacity (Tons) | 30 | 60 | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 1000 | 1200 | 1500 | 2000 | 2500 | 3000 |
Pull Back Force (Tons) | 8 | 8 | 8 | 10 | 10 | 20 | 20 | 30 | 30 | 50 | 60 | 60 | 60 | 100 | 120 | 150 | 150 | 150 | 150 |
Stripper Capacity (Tons) | - | - | - | - | - | - | 50 | 50 | 100 | 100 | 150 | 150 | 200 | 200 | 200 | 300 | 300 | 300 | 300 |
Platen Size (mm) | 400x400 | 500x500 | 600x600 | 750x750 | 1000x900 | 1000x1000 | 1250x1250 | 1500x1250 | 1500x1250 | 1500x1250 | 1800x1600 | 2000x1600 | 2000x1600 | 2200x1600 | 2200x1800 | 2300x2000 | 2500x2000 | 2500x2000 | 2500x2000 |
T-Slots | T-16 | T-16 | T-16 | T-16 | T-16 | T-20 | T-20 | T-20 | T-20 | T-20 | T-22 | T-24 | T-24 | T-24 | T-24 | T-24 | T-24 | T-24 | T-24 |
Day Light (mm) | 500 | 600 | 750 | 800 | 900 | 1000 | 1200 | 1250 | 1250 | 1500 | 1500 | 1600 | 1700 | 1800 | 1800 | 1800 | 1800 | 2000 | 2000 |
Stroke Length (mm) | 400 | 550 | 600 | 650 | 700 | 900 | 900 | 900 | 1050 | 1050 | 1200 | 1200 | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 | 1400 |
Shut Height (mm) |
| 200 | 200 | 250 | 300 | 300 | 350 | 350 | 450 | 450 | 400 | 500 | 400 | 400 | 400 | 400 | 400 | 600 | 600 |
No. of Main Ram+Jacking Cyl | 1+2 Nos. | 1+2 Nos. | 1+2 Nos. | 1+2 Nos. | 1+2 Nos. | 1+2 Nos. | 1+2 Nos. | 2+2 Nos. | 2+4 Nos | 2+4 Nos | 2+4 Nos | 2+4 Nos | 2+4 Nos | 2+4 Nos | 2+4 Nos | 2+4 Nos. | 3+4 Nos | 3+4 Nos. | 3+4 Nos. |
Working Pressure (Bar) | 200 | 200 | 210 | 210 | 210 | 210 | 210 | 210 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 |
Approach Speed (mm/sec) | 70-80 | 100 | 120-150 | 130-150 | 150 | 150-200 | 150-200 | 150-200 | 150-200 | 150-200 | 200-300 | 200-300 | 200-300 | 200-300 | 200-300 | 200-300 | 200-300 | 200-300 | 200-300 |
Pressing Speed (mm/sec) | 10-20 | 10-20 | 10-20 | 20-30 | 15-20 | 20-25 | 15-25 | 15-25 | 15-25 | 15-25 | 15-25 | 15-25 | 20-30 | 20-30 | 20-30 | 20-30 | 20-30 | 20-40 | 20-40 |
Slow opening speed (mm/sec) | 10-20 | 10-20 | 10-20 | 20-30 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-25 | 15-25 | 15-30 | 15-30 | 15-30 |
Fast Return Speed (mm/sec) | 10-20 | 10-20 | 10-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-25 | 15-25 | 250 | 250-300 | 250-300 | 250-300 |
Ejector Force (Tons) | 30-50 | 80-90 | 120 | 130-160 | 150 | 160 | 160 | 200 | 200 | 160-210 | 160-210 | 160-210 | 300 | 260-320 | 250 | 45 | 45 | 60 | 60 |
Bore Diameter of Ejector (mm) | 50 | 63 | 63 | 70 | 100 | 120 | 120 | 120 | 100 | 100 | 100 | 100 | 100 | 110 | 110 | 110 | 110 | 120 | 120 |
No. of Ejector | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 4 Nos. with Cam/Pins | |||||||||
Stroke length of Ejector (mm) | 125 | 150 | 175 | 175 | 200 | 200 | 250 | 250 | 250 | 250 | 250 | 250 | 300 | 300 | 300 | 350 | 400 | 400 | 450 |
Electric Motor (H.P.) | 5 | 7.5 | 10 | 15 | 20 | 25 | 25 | 30 | 40 | 50 | 60 | 75 | 75 to 100 | 100 | 125 | 125 | 125 to 150 | 150 | 200 |
Pump | Double Pump (High/Low Pressure) | ||||||||||||||||||
Operation | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control | PLC Control |
Mould Safety Interlock | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided |
Photo Safety Guard (Sick Make) | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided | Provided |
Weight of the Press Approx (Tons) | 4-5 | 6 | 7 | 10-11 | 13-14 | 16-17 | 18-19 | 20 | 25 | 30-35 | 40-45 | 50 | 55 | 60 | 65 | 65-70 | 80 | 100 | 100-110 |
Platen sizes, Daylights, Stroke length can also be changed as per customer's technical specifications.
Optional Items:
Other
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