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Home » Products » Compression Molding Presses » Smc/Dcm/Frp Compression Moulding Presses

Smc/Dcm/Frp Compression Moulding Presses

Smc/Dcm/Frp Compression Moulding Presses
Smc/Dcm/Frp Compression Moulding Presses
Product Code : 34
Product Description

Smc/Dcm/Frp Compression Moulding Presses

Holding vast and rich experience in this industry, our company is considered as one of the renowned manufacturers and exporters of Smc/Dcm/Frp Compression Moulding Presses. These molding presses are manufactured as per the strict industrial standards and norms. Our offered range of compression pressing machines is used in melamine molding of electrical connectors, switch gears & brake linings. Smc/Dcm/Frp Compression Moulding Presses are known for their less power consumption, maintenance free and easy installation features.
Applications :

Downstroking SMC/ DMC / FRP Compression Moulding are designed to provide greatest degree of precision. These machine provide acute control over the process with desired flexibility. Different applications of the machine include the following :

  • SMC / DMC / FRP Moulded Parts
  • Melamine Moulded Parts i.e. Electrical connectors
  • Bekallite Moulding
  • Composite material / others polymers mouldings
  • Brake linings / Clutch Facing / Rubber Parts Moulding
  • Switch gears Moulding

Salient Features :

Salient Features of Smc/Dcm/Frp Compression Moulding Presses

Fabricated ultrasonically tested steel construction of frame :

Frame is fabricated from prime steel plates of proper thickness for greater strength & rigidity. All frame is designed on latest softwares to resist any deflection & capable enough to withstand high pressure & vibration damping capabilities.

Accurate slide Guiding Arrangement:

Different kind of guiding arrangement are provided to suit the application of the press long guiding length & suitable guide with centralized lubrication system is provided in the presses. Please refer following pictures.

Bottom Cushioning Arrangement:

The function of the draw cushion is to hold the blank during deep drawing operations. The cushion thus prevents the formation of wrinkles & as a resuet of the ejection function, raises the parts to the transport level or ejection level during the return motion of the slide. The cushion is designed for about 30% of the main ram tonnage when in cushion mode.

Stroke Limiters & Damping device:

Mechanical stoppers are provided as a safety feature to limit the maximum stroke of the main ram after pressing, to protect the tool from damage

Most Reliable Hydraulic Drive System:

SANTEC' hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block to avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. All the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide tapes ensure operation & long life of the press.

Control System:

The press controls are designed into a panel which is mounted at type level on the press. A TFI' Flat ; panel with touch screen & key pad of world renowned "Allen-Bradley" is provided so graphical display of control information, indication of activation status of slide, cushioning & ejection operations are possible. The blank holder, main slide cushion stroke are infinitely variable. Slide reversal is either by limit switch or pressure switch sensing. The blank holder, main slide & cushion pressures are individually controllable between 10-100% of tonnage throughout the stroke. Individual pressure control of the various blank holder cylinders or multi point cushion can be provided fordrawing of complicated & asymmetrical pasts.

Operator's Safety Systems:

  • Two hand push buttons operation facility to engage operators hand.
  • Photo-electric safety guards & hydraulic / mechanical operated moving protected guards may be provided at the front & back side.
  • Hydraulic locking of the main slide & Blank holder at top dead centre (TDC) to ensure safety when operator is working in the tooling area or under the moving ram.
  • Electronic safety inter locking arrangement to ensure proper sequencing of operations.

Accuratel Slide Parallelism arrangement:

A slide position sensor to detect deviation & the servo valve to increase pressure on underside of the piston are provided & at the same time the pressure on other connecting pipe is reduced. The maximum deviation measured at the parallel control cylinders is between 0.6 & 0.8 mm during drawing, bending, smc moulding & other forming operations.

Technical Specifications :

Technical Specifications of Smc/Dcm/Frp Compression Moulding Presses

Models

SCMD 30

SCMD 60

SCMD 100

SCMD 150

SCMD 200

SCMD 250

SCMD 300

SCMD 350

SCMD 400

SCMD 500

SCMD 600

SCMD 700

SCMD 800

SCMD 1000

SCMD 1200

SCMD 1500

SCMD 2000

SCMD 2500

SCMD 3000

Capacity (tons)

30

60

100

150

200

250

300

350

400

500

600

700

800

1000

1200

1500

2000

2500

3000

Pull back force (tons)

8

8

8

10

10

20

20

30

30

50

60

60

60

100

120

150

150

150

150

Stripper capacity (tons)

-

-

-

-

-

-

50

50

100

100

150

150

200

200

200

300

300

300

300

Ploten size (mm)

400 x 400

500 x 500

600 x 600

750 x 750

1000 x 900

1000 x 1000

1250 x 1250

1500 x 1250

1500 x 1250

1500 x 1250

1800 x 1600

2000 x 1600

200 x 1600

200 x 1600

2200 x 1800

2300 x 2000

2500 x 2000

2500 x 2000

2500 x 2000

T-slots

T - 16

T - 16

T - 16

T - 16

T - 16

T - 20

T - 20

T - 20

T - 20

T - 20

T - 22

T - 24

T - 24

T - 24

T - 24

T - 24

T - 24

T - 24

T - 24

Day light (mm)

500

600

750

800

900

1000

1200

1250

1500

1500

1500

1600

1700

1800

1800

1800

1800

2000

2000

Stroke light (m

m)

400

450

550

600

650

700

900

900

1050

1050

1050

1200

1200

1400

1400

1400

1400

1400

1400

Shut height (mm)

100

150

200

200

250

300

300

350

450

450

450

400

500

400

400

400

400

600

600

No of main ram + jacking cyl

1

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

1+2 Nos.

2+2 NOs

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

2+4 Nos

3+4 Nos

3+4 Nos

3+4 Nos

Working Pressure (Box)

200

200

200

210

210

210

210

210

210

250

250

250

250

250

250

250

250

250

250

Approach speed (mm/sec)

30-40

70-80

100

120-150

130-150

130-150

150

150-200

150-200

150-200

150-200

150-200

200-300

200-300

200-300

200-300

200-300

200-300

200-300

Pressing speed (mm/sec)

2-5

10-20

10-20

10-20

20-30

15-20

20-25

15-25

15-25

15-25

15-25

15-25

15-25

20-30

20-30

20-30

20-30

20-40

20-40

Slow operating speed (mm/sec)

2-5

10-20

10-20

10-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-20

15-25

15-25

15-30

15-30

15-30

Fast return speed (mm/sec)

30-50

80-90

120

130-160

150

160

160

200

200

160-210

160-210

160-210

300

260-320

250

250

250-300

250-300

250-300

Ejector force (tons)

5

6

6

6

8

10

15

15

15

40

40

40

40

40

45

45

45

60

60

Bore Diameter of ejector (mm)

500

63

63

63

70

100

120

120

120

100

100

100

100

100

110

110

110

120

120

No. of ejector

1

1

1

1

1

1

1

1

1

1

4 Nos. With cam/ pins









Stroke lenght of ejector (mm)

125

150

170

170

200

200

250

250

250

250

250

250

300

300

300

350

400

400

450

Electric motor (H.P)

5

7.5

10

15

20

250

25

30

40

50

60

75

75 to 100

100

125

125

125 to 150

150

200

Pump

Double pump (High/Low)



















Operation

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

PLC control

Mould safety Interlock

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Photo safety guard (sick make)

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Provided

Weigh of the press Approx (tons)

4-5

6

7

10-11

13-14

16-17

18-19

20

25

30-35

40-45

50

55

60

65

65-70

80

100

100-110


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