Product Description
Compression Moulding Press Machine
Backed by the rich industry base and experienced personnel, our company has been able to emerge as one of the eminent manufacturers, importers and exporters of Compression Molding Press Machine. Our offered range of molding machines is renowned for its rugged design and long working life. These molding machines are used in rubber industries, research & development laboratories for composites molding purposes. Compression Molding Press Machine is available in various specifications and models at competitive prices.
Application
Santecs Laboratory Type Compression Molding Presses are widely used in following applications :
- Engineering or Technical colleges to give training to the students . i.e. I.I.T. , NIT , Engineering Colleges etc.
- Research & Development Laboratories i.e. Sri Ram Institute of Industrial Research , SPIC Science Foundation, Vikram Sarabhai Space Centre, Indira Gandhi Centre of Atomic Research
- Big Rubber Industries for R &D applications i.e. MRF, JK Tyres etc.
- Composites Molding applications, Plastic Processors etc.
- Laminates and Plastic cards manufacturing
Salient Features
- A specially designed heating system ensures a high uniformity of temperature of the plates. For this reason, the press is ideal for moulding rubber & plastic sheets or samples for laboratory tests.
- Digital PID controllers - FUJI (Japan) / WEST Make provided for accurate temp. measurements.
- Lab type compression molding presses can also be successfully used for moulding small series of rubber or plastic parts for mass production too. The structure is very rigid & can work in 3 shifts.
- Covered from all three side except front side for loading & unloading of mould inside the press. Safety photo guard are placed on the front side for operators safety.
- 4-pillar type construction hence better alignment.
- PLC with colored touch type display unit for user friendly operation.
- Automatic press control device for programming an automatic production cycle by inserting upto 5 degassing cycles & curing time for moulding. At the end of the programmed time, the press automatically opens and a beeper signals the end of the cycle.
- Precision alignment and parallelism of the platens
- Flexible controls for sophisticated compression profiling
- Front side Table with Ball Transfer units
- Light / Lamp for the operator
Standard Accessories
- Electric Motor & Pump
- Photo Safety Guard (Sick Germany)
- Front Light for Operators Convenience
- PLC with coloured touch type Display screen
- Pressure Setting through PLC with the help of Pressure Transmitter
- Emergency Push Button
- Two Hand Push Button Operation
- Tower Light
- PID type Temperature Controllers Fuji / West make
- Mould Bank records in PLC
- LVDT (Potentiometer) controlled ram Movement
Optional
- Mold/ Platen Shuttles / sliding out arrangement
- Front side Tilting arrangement of the Top platen of the Press
- Thyristor to control the Multi temperatures during the curing time .
- Molded Part knockout arrangement
- Variable Displacement Pump.
- Data-Logger
- Mold plate ejectors
- Heating platens fitted with water recirculation circuit for the moulding of thermoplastic materials .
- Added safety enclosures
- Exhausts, enclosures for gas emissions
- Platen temperatures to 400 degree Celsius
- Mold thermocouple connections and temperature monitoring
- Multiple daylight designs
- Consolidated controls for multiple press systems
- Vacuum pump and reservoir
- Steam or oil platens
- Transfer molding cylinders and controls
- Core Pullers for middle part of the mold
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Description
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LCMP-10
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LCMP-20
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LCMP-30
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LCMP-50
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Capacity (Tons)
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10
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20
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30
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50
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Platen Size (mm)
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200x200
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300x300
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300x300
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400x400
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Construction
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4-Pillars
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4-Pillars
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4-Pillars
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4-Pillars
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Ram Movement
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Up Stroke
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Up Stroke
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Up Stroke
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Up Stroke
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Daylight (mm)
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300
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300
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300
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350
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Stroke (mm)
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300
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300
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300
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350
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Temperature (Degree Celcius)
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400
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400
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400
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400
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Electrical Motor (H.P.)
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3
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5
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5
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5
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Pressure Adjustment
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Pr. Trans Mitter
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Pr. Trans Mitter
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Pr. Trans Mitter
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Pr. Trans Mitter
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Heating Method
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Electric/Oil
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Electric/Oil
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Electric/Oil
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Electric/Oil
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Power Supply (Volts)
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415/380
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415/380
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415/380
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415/380
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Robust Molding PerformanceThis compression molding press delivers high tonnage (325 tons), ensuring tight, uniform molding results for industrial production. Its hydraulic system provides consistent pressure, while magnetism technology enhances operational reliability and control. The machines stainless steel construction and painted surface treatment protect against corrosion and wear, making it suitable for demanding manufacturing environments.
Advanced Automation for Industrial EfficiencyWith fully automatic operation, the press streamlines industrial molding processes, saving labor and improving production throughput. The synergy of its hydraulic power source and smart technology reduces downtime and maintains consistent performance across repeated cycles. This makes it a valuable asset for manufacturers seeking efficient, reliable, and continuous industrial output.
FAQs of Compression Molding Press-325 Tons Capacity:
Q: How does the Compression Molding Press-325 Tons operate?
A: The press uses a hydraulic power source combined with magnetism technology to automatically compress materials in a mold. Its automated operating system ensures consistent pressure and cycle accuracy for industrial-scale production.
Q: What industries commonly use this molding press?
A: Industries such as automotive, electrical, construction, and plastics manufacturing often utilize this compression molding press for processing thermoset and composite materials into precise shapes.
Q: When is this molding press most beneficial?
A: This machine proves most valuable when high-force, repeatable molding is required for large-scale or high-volume industrial processes, particularly where tight tolerances and material strength are critical.
Q: Where can this press be installed and used effectively?
A: The press is designed for installation in industrial manufacturing facilities, including factories, workshops, and production plants. It is exported, supplied, and manufactured in India for global distribution.
Q: What is the general process for compression molding with this press?
A: The process involves placing the material in a mold, closing it inside the press, applying 325 tons of hydraulic pressure, and heating as needed. The result is a molded part with excellent dimensional stability and surface finish.
Q: How does using this press benefit production operations?
A: Benefits include enhanced mold uniformity, increased production speed, reduced labor costs due to automation, and durable, corrosion-resistant equipment ensuring longevity and high performance.
Q: What warranty and after-sales support are provided?
A: The manufacturer offers a one-year warranty from India, supporting parts and service to ensure reliable operation and user satisfaction after installation.